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Significant reduction in production lead time
Machine structural design achieves fastest-class
continuous feed rates

Significant reduction in production lead time Machine structural design achieves fastest-class continuous feed rates

Cycle times: 25% shorter *

Previous model: 7h 13min

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MCR-S: 5h 25min

(Body designed surface only)

Note: Compared to previous model automobile side panel operations

High speed continuous feed while maintaining high
shape accuracy and machined surface quality
Average continuous cutting feed:
X/Y axes: Max 20 m/min
Z axis: Max 10 m/min
Machine designed high-speed continuous feed
Shortening cycle times while maintaining geometric accuracy with optimal cooling.
Mechanically designed to ensure minimal following error even at fast feeds.
Machine designed high-speed continuous feed
Everything from roughing to finishing is completed with one machine
Everything from roughing to finishing is completed with one machine

Cycle time is shortened for heavy-duty cutting with a powerful spindle.
By completing roughing to finishing with one machine, the operator time for changing setups is greatly reduced.

Powerful spindle enables heavy-duty cutting
  • Cutting capacity: 710 cm3/min (Z-axis 800 mm extension; machining in all directions)
  • Max spindle output: 26 kW
  • Max spindle torque: 735 N-m
High-rigidity ram type spindlehead
  • Ram size: □350 mm
Advanced, high surface quality technology
dramatically reduces polishing work
Reduction of hand finishing time

Hyper-Surface

Automatically compensates for disturbances in part programs that lead to defective machining surfaces, achieving high quality surfaces without streaks.
Because it can reduce grinder polishing, imperfect shapes are prevented, to reproduce exactly what the designer wanted.

High-accuracy engineering drastically reduces hand
finishing times in die alignments

  • Area step errors 10 μm or less
    Machine designed to achieve high geometric accuracies

    Enhanced Thermo-Friendly Concept

    Without column cooling (as before), the new machine design further adjusts the thermal balance of the column, etc by suppressing Z-axis tilt that occurs with ambient temperature change — even better than ever.
    Even with long periods of operation, it is possible to reduce the step height errors caused by corner cuts to reduce the time required for hand finishing.

  • The swivel type laser sensor is mounted behind the table near the cutting point (Optional)
    Measurement of tool length with the swivel type laser sensor eliminates cutting edge position error caused by differences in indexing angle and rotation speed of the tool, to minimize area step errors.
    The swivel type laser sensor is mounted behind the table near the cutting point (Optional)

Lineup of attachment heads suitable for advanced die making

Abundant range of attachment heads (Built-in)

Abundant range of attachment heads (Built-in)

All kinds of shapes can be machined under the best conditions by changing the abundant variation of heads.
Many different processes can be performed continuously in auto operation with the auto tool changer (ATC) and auto attachment changer (AAC), greatly increasing productivity.

High-speed machining
  • Max spindle speed:
    15,000 to 30,000 min-1
  • Continuous cutting feed rate:
    Max X/Y axis: 20 m/min
    Max Z axis: 10 m/min

Machine Specifications

Model MCR-S 25 MCR-S 30
Item 25 × 40 25 × 50 25 × 65 30 × 40 30 × 50 30 × 65
Travel X-axis (table front / back) mm (in.) 4,200 (165.35) 5,200 (204.72) 6,700 (263.78) 4,200 (165.35) 5,200 (204.72) 6,700 (263.78)
Y-axis (spindlehead horizontal) mm (in.) 3,200 (125.98) 3,700 (145.67)
Z-axis (ram vertical) mm (in.) 800 [1,000] (31.50 [39.37])
W-axis (crossrail vertical) mm (in.) 1,000 (39.37) 1,200 (47.24)
Effective width between columns mm (in.) 2,650 (104.33) 3,150 (124.02)
Table to spindle nose mm (in.) 0 to 1,550 (0 to 61.02) 0 to 1,750 (0 to 68.90)
Table Working surface mm (in.) 2,000 × 4,000
(78.74 × 157.48)
2,000 × 5,000
(78.74 × 196.85)
2,000 × 6,500
(78.74 × 255.91)
2,500 × 4,000
(98.43 × 157.48)
2,500 × 5,000
(98.43 × 196.85)
2,500 × 6,500
(98.43 × 255.91)
Maximum load kg (lb) 22,000 (48,400) 27,000 (59,400) 34,000 (74,800) 25,000 (55,000) 33,000 (72,600) 43,000 (94,600)
T-slots
Width × No.
<center pitch>
mm 24H7 × 11 (center 200, both ends 130) 24H7 × 13 (center 200, both ends 180)
Height from machine bottom mm (in.) 850 (33.46) 900 (35.43)
Spindle Speed range min-1 30 to 10,000
Taper bore 7/24 taper No. 50
Bearing diameter mm (in.) ø85 (3.35)
Feedrates Rapid traverse m/min (fpm) X: 30, Y: 32*1, Z: 15 (X: 98.43, Y: 104.99*1, Z: 49.22)
Feedrate m/min (fpm) X: 20, Y: 20, Z: 15 (X: 65.62, Y: 65.62, Z: 49.22)
Average continuous feedrate m/min (fpm) X: 20, Y: 20, Z: 10 (X: 65.62, Y: 65.62, Z: 32.81)
W axis traverse (crossrail) m/min (fpm) 4.8 (15.75)
Automatic Tool Changer Tool shank MAS BT50
Pull stud MAS P50T-2
Tool magazine capacity tools 50 [80, 100, 120, 180]
Max tool diameter mm (in.) w/ adjacent tools: ø135 (5.31), w/o adjacent tools: ø230 (9.06)
Max tool length mm (in.) 400 (15.75)
Max tool weight kg (lb) 25 (55)
Tool selection Fixed adress
Motors Spindle drive kW (hp) 26/22 (35/30) (30 min/cont)
Axis feed drives kW (hp) X: 14.0, Y: 6.4, Z: 5.2 × 2 (X: 18.6, Y: 8.5, Z: 6.9 × 2)
Crossrail traverse drive kW (hp) W: 5.6 × 2 (7.5 × 2)
Power Sources Electrical power supply kVA 60*2
Compressed air supply L/min(ANR) 1,040 (0.5 MPa or more)*2
Machine Size Height mm (in.) 6,420 [6,620] (252.76 [260.63]) 6,700 [6,900] (263.78 [271.65])
Floor space (machine only) mm (in.) 7,370 × 10,730
(290.16 × 422.44)
7,370 × 12,830
(290.16 × 505.12)
7,370 × 16,430
(290.16 × 646.85)
7,870 × 10,730
(309.84 × 422.44)
7,870 × 12,830
(309.84 × 505.12)
7,870 × 16,430
(309.84 × 646.85)
Weight (machine only)*3 kg (lb) 46,000
(101,200)
52,000
(114,400)
60,000
(132,000)
53,000
(116,600)
58,000
(127,600)
67,000
(147,400)
CNC OSP-P300MA

[ ]: Optional

*1. Deceleration near both ends of Y-axis travel

*2. Standard specs

*3. With 50-tool magazine, 2-station AAC